Air Compressors: Functionality, Benefits and Rebuilding

Whether a mechanic, carpenter, craftsman or painter, you’ve likely used or perceived an air compressor. These machines can be of tremendous use for numerous projects associated with these industrial sectors, as well as for general household utilization. Essentially, air compressors are devices which convert power into potential energy stored in pressurized air. They force additional air into a storage tank, evidently increasing the pressure. Air compressors also pump high amounts of pressure into the gas cylinders in order to supply drivers and aid in powering pneumatic power tools and HVAC control systems. This is possible due to the internally mounted motor which drives a piston that compresses air into the pump cylinder to fill the compressor tank. Ranging anywhere from $30 to $3,000, an air compressor can serve numerous beneficial purposes, all while decreasing the complexity, labor and energy consumption for various projects.

Varying by size, cost and PSI, air compressors are extremely compatible with numerous power tools. Not only are they utilized at manufacturing plants, gas stations and construction sites worldwide, they can also be of great use for household projects. Many air compressor owners generally use them for painting projects, filling car tires, blowing leaves and much more. Industrially, air compressors are routinely utilized for powering jackhammers, sanders, nail-guns, drills, wrenches and much more. Air compressors are widely renowned in the automotive industry, as they are amalgamated with air powered ratchets and guns to make the task extremely effortless. Air compressors also possess various key advantages over other power sources such as electrical and hydraulic systems. Using an air compressor greatly reduces the risk of an electrical shock, and generally costs significantly less than comparable electrical or hydraulic tools. Additionally, air tools operate at much cooler temperatures than electrical tools, while requiring less maintenance.

However, since air compressors are comprised of fittings, crankshafts, connecting rods and pistons and cylinder and valve heads, performing routine maintenance is vital to the longevity of an air compressor. In the event of a mishap or complication with an air compressor, many individuals often have the unit as a whole rebuilt. Generally, rebuilt air compressors cost significantly less than brand new units. During the remanufacturing process, the majority of the internal parts are replaced, regardless of their condition. Additionally, all remanufactured parts undergo numerous performance tests to ensure quality assurance and proper functionality. Rebuilding an air compressor is typically not a difficult task. New replacement components including bearings, seals, gaskets and other parts are replaced meticulously and thoughtfully.

Air compressors can experience malfunctions and damage for various reasons. In many cases, air compressors fail due to an issue with the power supply, low oil levels, dirty coils, pressure disparity, power switch failure and much more. The symptoms indicating an eminent air compressor failure include excessive oil consumption, excessive heat discharge, routinely blown fuses and excessive noises while in use due to issues associated with bearings, flywheels, belts, crankcases, clamps, pulleys, coolers and much more. When adequately maintained, a quality air compressor is capable of providing superior performance on various applications for many years.